Numerical Simulation of Underground Coal Gasification Process in order to Determine the Operational Parameters in the Commercial Field; Case Study: K10 Coal Seam of Takht Region

Document Type : Research Article

Authors

1 Dept. of Mining, Petroleum and Geophysics, Shahrood University of Technology,Iran

2 Dept. of Mining and Metallurgy, Yazd University, Iran

10.29252/anm.2019.10109.1344

Abstract

Summary
In this paper developed a model by COMSOL software that able to predict operational parameters effect on the components and heating value of produced gas during underground coal gasification. In this model for shown the effects of Operational Parameters on UCG process a Case Study has been developed. The results show that this model able to predict the effects of operational parameters on the components and heating value of produced gas in UCG process.
 
Introduction
Underground Coal Gasification (UCG) process have a good adaptation with environment, in this process at the first insitu-coal seam converted to syngas and then would be explorated. The main purpose in UCG process is producing syngas with a heating value or producing each gases that producing in UCG process (for example Hydrogen production). Before implement of UCG process, predict of the components and heating value of syngas is necessary to economic analysis. In this paper presented a new model to gasify all coal in each stope, however; the produced gas have a high heating value.
 
Methodology and Approaches
According to this model, moreover to gasify all of coal in each stope, the extent of heating value of produced gas is the same requested amount. Presented model in this research have been introduced with a Case Study for K10 coal seam of Takht region. Finally Operational Parameters to produce syngas with appropriate components and heating value for gasify K10 coal seam is calculated (it should be noted that this design shows only one possible scenarios).
 
Results and Conclusions
The results for this case study shown that in a period of 11 months, 9 stopes must be active simultaneously and Operational Parameters in each stope including temperature, cavity pressure, oxygen injection rate, steam injection rate and operation time should be consider 1273K, 1MPa, 10 mol/s, 20 mol/s and 11 months respectively. In this case, K10 coal seam can support feed of 27 MW IGCC-based power plant for 22 years.

Keywords

Main Subjects


در فرآیند تبدیل به گاز کردن زیرزمینی زغالسنگ (UCG: Underground Coal Gasification) ، لایه‌های زغالسنگ با یک فرآیند پیشرفته ترموشیمیایی به صورت برجا در زیر زمین به گاز سنتزی تبدیل می‌شود]1[. مهم‌ترین و اصلی‌ترین گازهایی که در فرآیند UCG تولید می‌شوند، گازهای CO، CO2، H2 و CH4 هستند که ترکیب آنها گاز سنتزی نامیده می‌شود. در اجرای عملیات UCG با توجه به نیاز صنایع مختلف، هدف می‌تواند تولید هر یک از این گازها (مثلا تولید هیدروژن) و یا تولید گاز سنتزی دارای ارزش حرارتی باشد. گاز حاصل از فرآیند UCG برای تولید برق، گاز شهری، صنایع شیمیایی مانند تولید متانول، تولید سوخت مایع و هیدروژن طبیعی قابل استفاده است]2 ،3[. روش‌های مختلفی در سراسر دنیا برای اجرای فرآیند UCG ابداع و بعضا اجرا شده است. در حال حاضر روش منبع احتراق قابل کنترل1 (CRIP) برای اجرای UCG در مقیاس تجاری بیش از سایر روش‌ها مورد توجه است.در شکل 1 یکی از پیشرفته‌ترین مجموعه‌های UCG به روش CRIP موازی (دو کاناله) در بلادوودکریک2 استرالیا نشان داده شده‌است. در این کارگاه نخست دو چاه قائم (چاه‌های تزریق و تولید) با فاصله 30 متر از یکدیگر حفر شده است. این دو چاه در کف لایه زغالسنگ با استفاده از حفاری جهت‌دار به طول 600 متر پیشروی کرده و انتهای آنها با استفاده از یک چاه قائم (چاه آتش‌زنه) به ‌هم وصل شده-است]4[.

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